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Eric Sysoev
Eric Sysoev

Tips and Tricks for Mastercam 9.1 Full Version Users


Mastercam 9.1 Full: A Comprehensive Guide




If you are looking for a powerful and versatile CAD/CAM software for milling, turning, EDM, and woodworking applications, you might want to consider Mastercam 9.1. Mastercam is one of the most popular and widely used software in the CAD/CAM industry, with over 250,000 installations worldwide. In this article, we will give you a comprehensive guide on what Mastercam 9.1 is, what features and benefits it offers, how to install and activate it, how to use it for different applications, and some tips and tricks for Mastercam 9.1 users.




mastercam 9.1 full



What is Mastercam 9.1?




Mastercam 9.1 is a software that allows you to design, create, and machine solid models, drawings, flat art, and photos using a variety of tools and functions. You can also import and export files from other CAD/CAM software, such as SolidWorks, AutoCAD, Inventor, etc. Mastercam 9.1 supports various types of machines, such as CNC mills, lathes, routers, plasma cutters, wire EDMs, etc. You can create toolpaths for these machines using various strategies, such as contouring, pocketing, drilling, engraving, surface high speed, etc. You can also simulate and verify your toolpaths before machining them using various options, such as backplotting, solid verification, machine simulation, etc. You can then post-process your toolpaths and generate G-code for your specific machine controller.


Mastercam 9.1 was released in 2002 by CNC Software Inc., a company that has been developing and improving Mastercam since 1983. Mastercam 9.1 is one of the older versions of Mastercam, but it is still widely used by many users due to its stability, compatibility, and simplicity. Mastercam 9.1 runs on Windows XP or later operating systems.


Features and benefits of Mastercam 9.1




Some of the features and benefits of Mastercam 9.1 are:



  • It has a user-friendly interface that allows you to access all the functions and tools easily.



  • It has a powerful geometry creation and editing tools that allow you to create complex shapes and curves.



  • It has a flexible toolpath creation and editing tools that allow you to create efficient and accurate toolpaths for various types of machines.



  • It has a comprehensive simulation and verification tools that allow you to check your toolpaths for errors and collisions before machining them.



  • It has a large library of post-processors that allow you to generate G-code for various types of machine controllers.



  • It has a customizable environment that allows you to adjust the settings, preferences, colors, fonts, etc. according to your needs.



  • It has a built-in help system that provides you with tutorials, manuals, tips, videos, etc.



  • It has a strong support network that provides you with technical assistance, updates, patches, etc.



How to install and activate Mastercam 9.1




To install and activate Mastercam 9.1 on your computer, you need to follow these steps:



  • Download the Mastercam 9.1 full version from the official website or from other sources (such as this link). Make sure you have enough disk space on your computer.



  • Extract the downloaded file using a program such as WinRAR or WinZip.



  • Run the setup.exe file and follow the instructions on the screen.



  • Select the components you want to install (such as Milling Level 3 or Turning Level 2) and the destination folder.



  • Wait for the installation process to complete.



  • Run the Mastercam.exe file from the destination folder.



  • Enter the serial number or activation code that came with your purchase or download.



  • Enjoy using Mastercam 9.1!



How to use Mastercam 9.1 for different applications




In this section, we will show you how to use Mastercam 9.1 for four different applications: milling, turning, EDM, and woodworking. We will assume that you have already installed and activated Mastercam 9.1 on your computer.


Milling




a toolpath that morphs (changes shape) between two curves.


  • Project: projects a toolpath onto a surface or a plane.



  • Flowline: creates a toolpath that follows the flow of a surface.



  • Scallop: creates a toolpath that maintains a constant scallop (cusp) height on a surface.



  • Rest Milling: creates a toolpath that removes the material left by a previous toolpath using a smaller tool.



Simulating and verifying toolpaths




To simulate and verify your toolpaths before machining them, you need to use the simulation and verification tools in Mastercam 9.1. You can access these tools from the menu bar or the toolbar. Some of the simulation and verification tools are:



  • Backplot: displays the tool motion and the material removal on the screen.



  • Solid Verify: displays the tool motion and the material removal in a solid model.



  • Machine Simulation: displays the tool motion and the material removal in a realistic machine environment.



  • Analyze Distance: measures the distance between two points or entities on the screen.



  • Analyze Angle: measures the angle between two lines or entities on the screen.



  • Analyze Volume: calculates the volume of a solid model or an enclosed area on the screen.



  • Analyze Surface Area: calculates the surface area of a solid model or an enclosed area on the screen.



You can also use the following tools to check your toolpaths for errors and collisions:



  • Verify Selected Operations: verifies the selected toolpaths for errors and collisions.



  • Verify All Operations: verifies all the toolpaths for errors and collisions.



  • Check Tool Reach: checks if the tool can reach all the areas of the geometry without colliding with the workpiece or the holder.



  • Check Holder Collision: checks if the holder collides with the workpiece or the fixture during machining.



Post-processing and generating G-code




To post-process your toolpaths and generate G-code for your specific machine controller, you need to use the post-processing and generating G-code tools in Mastercam 9.1. You can access these tools from the menu bar or the toolbar. Some of the post-processing and generating G-code tools are:



  • Select Post Processor: selects the post processor that matches your machine controller from a list of available post processors.